With the growing use of lithium iron phosphate (LiFePO4) batteries in portable power stations, RV systems, and backup energy solutions, many travelers wonder whether these batteries are allowed on airplanes. As air travel safety is tightly regulated—especially regarding lithium-based batteries—it’s essential to understand the rules and restrictions that apply when flying with LiFePO4 batteries.
Globally, regulations on lithium batteries are governed by the International Air Transport Association (IATA), the Federal Aviation Administration (FAA) in the U.S., and civil aviation authorities in other countries. According to these guidelines:
Lithium iron phosphate batteries are classified as lithium-ion batteries, even though they are a specific subtype.
Their transport is allowed, but subject to strict size and packaging limits to prevent overheating, fire, or explosion during flight.
Carry-On Baggage:
Batteries with a capacity under 100Wh (watt-hours) are generally allowed without airline approval.
Batteries between 100Wh and 160Wh (e.g., large power banks or small solar generators) may also be allowed but require airline approval.
Each passenger can typically carry up to two spare batteries in this size range.
Spare batteries must be carried in carry-on, not checked baggage.
Terminals must be protected from short circuits (e.g., with tape or in original packaging).
Checked Baggage:
Installed batteries inside a device may be allowed.
Loose LiFePO4 batteries are not allowed in checked luggage under most airline policies.
LiFePO4 batteries are considered safer than traditional lithium cobalt-based chemistries because they:
Have better thermal stability
Are less likely to catch fire or explode
Have a slower self-discharge rate
However, despite their safety profile, LiFePO4 batteries are still subject to the same transport rules as other lithium-ion chemistries due to their lithium content.
If you're carrying a portable battery pack, solar generator, or LiFePO4-powered device, follow these tips:
Check the capacity label: Ensure it states the watt-hour (Wh) rating clearly. Most airlines require this for acceptance.
Inform the airline in advance if your battery is 100–160Wh.
Disconnect and pack properly: If the battery is removable, detach it from the device and store it in your carry-on.
Avoid damaged batteries: Leaking or swollen batteries may be confiscated for safety reasons.
Yes, lithium iron phosphate batteries are allowed on airplanes, but with specific restrictions based on their capacity and how they’re packaged. As a traveler, you must be proactive—check your battery's specifications, notify the airline if necessary, and follow safety guidelines to ensure a smooth and compliant journey.
READ MORE: